Gas Scrubber D800 – One Compact Tower That Ends Your “What If” Nightmares
Treat toxic, flammable, corrosive, and odorous exhaust gases – simultaneously. Without leaks. Without downtime. Without sleepless nights.
Shenzhen Xicheng (Xicheng) focuses on R&D and manufacturing of exhaust treatment systems & engineering plastic equipment. We provide one‑stop solutions – from site survey, process design, installation & commissioning to operation & maintenance – for chemical, electroplating, food, textile, and heavy industries.
Unlike single‑function scrubbers that only handle one pollutant (e.g., acid tower for HCl, carbon filter for VOCs), the Gas Scrubber D800 is a multi‑threat eliminator. It absorbs, neutralizes, and washes away solid, liquid, and gaseous hazards in a single compact unit – so you don’t need a messy train of separate devices.
Overview – The “Sleep‑Well” Machine
The Gas Scrubber D800 uses water, alkaline/acid solutions, or oxidants to attack multiple pollutants at once:
✅ Solid phase – Fine dust, sticky dust, metal fumes, explosive dust (Al, Mg, coal)
✅ Acidic gases – HCl, SO₂, H₂S, HF, NOₓ, Cl₂, CrO₃ …
✅ Alkaline gases – NH₃, amines …
✅ Heavy metal vapors – Hg, Pb, Cd, Cr (as aerosols)
✅ Water‑soluble VOCs – Acetone, ethanol, formaldehyde, isopropyl alcohol
One inlet, one outlet, one stack – and one person who finally sleeps through the night.
Eight Advantages Engineered to Kill Your Real Worries
✅ 1. Versatile – Replaces 3‑4 traditional units
| Pollutant Type | Traditional Equipment | Can Gas Scrubber D800 handle it? |
|---|---|---|
| Dust | Bag filter / Cyclone | ✅ Direct wash |
| Acidic gases | Separate packed tower | ✅ Direct neutralization |
| Alkaline gases | Separate unit | ✅ Direct absorption |
| Heavy metal vapors | Expensive HEPA/carbon | ✅ Captured in liquid |
| Water‑soluble VOCs | Activated carbon | ✅ Partial scrubbing |
Benefit – Less floor space, lower investment, simpler operation. Your boss will like the CAPEX saving.
✅ 2. Tames “Difficult” Conditions – Without Drama
| Nightmare Scenario | How Gas Scrubber D800 Handles It |
|---|---|
| High temperature (200‑400°C) | Direct feed – water evaporation cools instantly, no pre‑cooler needed |
| High humidity + sticky dust | No clogging. Unlike bag filters, no “blinding” or pressure spike |
| Flammable / explosive dust | Water immersion removes ignition source – intrinsically safe |
| Oily or hygroscopic dust | Washed away completely – no crust on walls or nozzles |
✅ 3. Built‑in Cooling, Humidification & Corrosion Protection
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Rapid quench – drops exhaust from 400°C to <80°C in 1 meter of travel.
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Humidification – prepares gas for downstream bio‑filters or wet ESPs.
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Corrosive gas neutralization – converts HCl, SO₂ into harmless salts, saving your stack and fan from acid attack.
✅ 4. High Removal Efficiency – Because the Inspector Doesn’t Forgive
| Parameter | Gas Scrubber D800 Efficiency |
|---|---|
| Dust >1µm | ≥ 99% |
| Dust 0.3‑1µm | ≥ 95% |
| PM2.5 (with Venturi option) | ≥ 90% |
| Acid gases (HCl, SO₂, HF) | 95 – 99% (adjustable L/G ratio) |
No more “margin calls” from the local EPA.
✅ 5. Safe, Reliable, No Secondary Dust Explosion Risk
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No dry dust accumulation – everything goes into water, then sludge tank.
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Few moving parts – spray tower has no rotating internal elements → less breakdown.
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Load‑adaptive – when flow or concentration fluctuates, just adjust spray or chemical feed. Still compliant.
✅ 6. Compact & Modular – Fits Into Crowded Plants
One Gas Scrubber D800 replaces a cyclone + bag filter + acid tower + carbon filter. Saves 50‑70% floor space.
Available as vertical, horizontal, or skid‑mounted – transport and install in days, not weeks.
✅ 7. Optional By‑product Recovery – Turns Waste into Pocket Money
| Inlet Gas | Recovered Product | What You Can Do With It |
|---|---|---|
| H₂S | Sulfur | Sell as chemical raw material |
| SO₂ | Gypsum (CaSO₄) | Make drywall boards |
| HCl | Regenerated hydrochloric acid | Reuse in pickling or electroplating |
Your finance department will send a thank‑you note.
✅ 8. Forgiving with High Inlet Dust Loads
| Equipment | Max Recommended Inlet Dust |
|---|---|
| Bag filter | <50 g/m³ (higher = bag tearing) |
| Gas Scrubber D800 | >100 g/m³ – just increase sludge discharge frequency |
Ideal for coal boilers, mineral crushing, cement kilns, and foundries.
Industry Applications – Who Is Already Looking at Gas Scrubber D800?
| Industry | Typical Application |
|---|---|
| Semiconductor / Electronics | Silane, Cl₂, NH₃, HF, TEOS – ultra‑high reliability required |
| Chemicals & Fertilizers | HCl, SO₂, NH₃, fertilizer dust, no fugitive emissions |
| Electroplating & Battery | Acid mist, Cr⁶⁺, lead, mercury vapor |
| Boilers & Incineration | SO₂ removal, fly ash, quench cooling |
| Metallurgy & Casting | High‑temp flue gas, Al dust, HF, metal fumes |
| Food Processing | H₂S, NH₃ (odor), oil mist |
| Painting / Printing / Dyeing | Solvent mist, acid mist, pigment dust |
Why Shenzhen Xicheng’s Gas Scrubber D800 Is Different
It’s not just a “standard” scrubber. We build it for your specific worry list.
🏭 Engineering plastics expert – Corrosion‑resistant, high‑temp‑resistant, flame‑retardant PP/FRP construction. No rust, no leaks, no shortcuts.
🔧 One‑stop solution – We don’t just ship a tower. We do site survey, process design, fabrication, installation, commissioning, and O&M training.
📄 Tailored to your actual exhaust – One‑size‑fits‑none. We simulate your gas composition, temperature, and particulate load before cutting steel.
💰 Lowest total cost – Direct manufacturing + high‑quality materials + water/chemical‑saving design = lower OPEX year after year.
⏱ You are not alone after purchase – 12‑24 months warranty on main components, lifetime remote support. And yes, we answer late‑night calls when you have a real emergency.
We don’t sell boxes. We sell peace of mind.
Gas Scrubber System Specification Sheet – Customizable
| Air volume (m³/h) | Diameter (mm) | Height (mm) | Wall thickness (mm) | Bottom thickness (mm) | Number of spray layers | Number of defogging layers | Water tank size (mm) | Viewing window size (mm) | Drainage size (mm) | Hydration size (mm) | Connecting pipe size (mm) | Pump power (kW) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 0-4000 | 800 | 4200 | 8 | 8 | 2 | 1 | 700×550×H600 | 400 | 63 | 25 | 315 | 0.75 |
| 4000-5500 | 1000 | 4200 | 8 | 10 | 2 | 1 | 750×600×H600 | 400 | 63 | 25 | 400 | 1.5 |
| 5500-8000 | 1200 | 4200 | 8 | 10 | 2 | 1 | 750×600×H600 | 400 | 63 | 25 | 500 | 1.5 |
| 8000-12000 | 1500 | 4700 | 8 | 10 | 2 | 1 | 750×600×H600 | 500 | 63 | 25 | 600 | 2.2 |
| 12000-17000 | 1800 | 5100 | 10 | 10 | 2 | 1 | 850×600×H700 | 500 | 63 | 25 | 650 | 4 |
| 17000-21000 | 2000 | 5100 | 10 | 12 | 2 | 1 | 850×600×H700 | 500 | 63 | 25 | 700 | 4 |
| 21000-25000 | 2200 | 5200 | 10 | 12 | 2 | 1 | 950×600×H700 | 500 | 63 | 25 | 750 | 4 |
| 25000-32000 | 2500 | 5200 | 12 | 12 | 2 | 1 | 950×600×H700 | 500 | 63 | 25 | 800 | 5.5 |
| 32000-40000 | 2800 | 5500 | 12 | 15 | 2 | 1 | 1000×700×H700 | 500 | 63 | 25 | 900 | 7.5 |
| 40000-48000 | 3000 | 5500 | 12 | 15 | 2 | 1 | 1000×700×H700 | 500 | 63 | 25 | 1000 | 7.5 |
Contact – Get a Gas Scrubber D800 Proposal Tailored to Your Plant
SHENZHEN XICHENG (Xicheng)
R&D and production of exhaust treatment systems & engineering plastic equipment
📌 Factory & Office Address:
N0.34 Zhenxing Road (Shengtaian Heavy Industrial Park B), Loucun, Guangming New District, Shenzhen, Guangdong, China
📞 Phone / Zalo / WhatsApp:
+86 18126478161
📧 Email:
fanalax@gmail.com
👉 What Happens Next?
Send us one email or call. We’ll ask you five simple questions (gas types, flow rate, temp, dust load, space limit) and reply with a Gas Scrubber D800 concept drawing + budget quote.
No pushy sales pitch. Just an engineer who wants to help you sleep better.
Shenzhen Xicheng – One device, multiple pollutants, safe operation, remarkable savings.
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